When it comes to tactical gear, breathability is key. After all, in high-intensity situations, the last thing you want is to be weighed down and overheated by your equipment. That's why many top brands like Shellback Tactical and Spartan Armor Systems use Cordura fabric in their plate carriers and vests. But is Cordura actually breathable? Let's take a closer look.
What is Cordura?
First off, what exactly is Cordura? Cordura is a type of nylon fabric that is known for its durability and resistance to abrasions, tears, and scuffs. It was originally developed by DuPont in 1929 and has been used in a wide range of products, from luggage to military equipment.
There are several different types of Cordura fabric, including:
- Classic Cordura Nylon: The original high-tenacity nylon fabric
- Cordura Naturalle Fabric: A nylon blend that looks and feels like cotton
- Cordura Combat Wool: A wool blend engineered for rugged environments
- Cordura Denim: A cotton/nylon blend that offers the look of denim with enhanced durability
The Breathability of Cordura
So, is Cordura breathable? The short answer is yes - but the level of breathability depends on the specific type of Cordura and how it is constructed.
Classic Cordura nylon fabrics are not particularly breathable on their own. However, many tactical gear manufacturers use various construction techniques to improve airflow and reduce heat buildup. For example:
| Technique | Description | Benefit |
|---|---|---|
| Mesh panels | Sections of open mesh fabric | Allows air to circulate |
| Perforated foam | Foam padding with small holes | Enhances ventilation |
| Wicking treatments | Special finishes that pull moisture away from skin | Keeps wearer dry |
By strategically placing mesh panels and perforated foam in high-heat areas like the back and underarms, brands like Predator Armor and National Body Armor are able to offer plate carriers that are both highly durable and comfortably breathable.
Choosing Breathable Body Armor
If breathability is a top priority for you when choosing body armor, here are a few key features to look for:
Moisture-wicking fabrics
Look for carriers made with fabrics that have moisture-wicking properties to help keep you dry. Cordura Naturalle and some Nylon/Lycra blends are good options.
For example, the Caliber Level IIIA Elite Concealable Body Armor uses a breathable and moisture-wicking CoolMax lining to help regulate body temperature.
Mesh ventilation
Mesh panels placed in strategic locations allow for increased airflow. Look for mesh in areas like the back, underarms, and shoulders.
The Tactical Scorpion Level IIIA Concealable Body Armor incorporates side mesh vents to allow heat to escape while providing maximum protection.
Perforated foam
Many carriers use foam padding for comfort, but solid foam can trap heat. Perforated foam improves breathability by allowing air to circulate.
Breathability vs Protection
It's important to remember that while breathability is certainly important, protection should always be the top priority when it comes to body armor. The most breathable vest in the world won't do you much good if it can't actually stop a bullet!
Fortunately, with modern advances in material science and construction techniques, it's possible to find body armor that offers an ideal balance of breathability and protection. Reputable armor manufacturers put their products through rigorous testing to ensure they meet or exceed NIJ standards.
Maintaining Breathability
To keep your Cordura body armor breathable and in top shape, proper care is crucial. Always follow the manufacturer's instructions for cleaning and maintenance.
In general, you'll want to:
- Spot clean carriers with a damp cloth and mild detergent
- Hang to air dry - never tumble dry body armor
- Store in a cool, dry place out of direct sunlight
- Replace carriers if the fabric or stitching becomes worn or damaged
Taking good care of your Cordura vest or plate carrier will help maintain its breathability and protective capabilities over time.
Conclusion
So, is Cordura breathable? While classic Cordura nylon isn't the most breathable fabric on its own, body armor manufacturers use advanced designs and construction techniques to greatly improve airflow and comfort.
By choosing a well-made Cordura carrier with features like mesh ventilation and moisture-wicking fabrics, you can stay cool and protected, no matter the situation. Check out our selection of top-quality body armor from leading brands to find the perfect breathable option for your needs. Remember, your safety is worth investing in!